Sourcing China Aluminum Alloy Wire Manufacturers from China: The Ultimate Guide 2026

Industrial Clusters: Where to Source China Aluminum Alloy Wire Manufacturers

china aluminum alloy wire manufacturers

Professional B2B Sourcing Report 2026

SourcifyChina | Global Sourcing Intelligence
Subject: Deep-Dive Market Analysis – Sourcing Aluminum Alloy Wire Manufacturers in China
Target Audience: Global Procurement Managers
Publication Date: January 2026


Executive Summary

China remains the world’s dominant producer and exporter of aluminum and aluminum-based products, including aluminum alloy wire. As global demand for lightweight, corrosion-resistant, and electrically conductive materials rises—driven by sectors such as automotive, renewable energy, aerospace, and electrical infrastructure—procurement teams are increasingly turning to Chinese suppliers for cost-effective and scalable sourcing solutions.

This report provides a comprehensive market analysis of aluminum alloy wire manufacturing in China, focusing on key industrial clusters, regional competitive advantages, and comparative supplier performance across price, quality, and lead time. The insights are derived from SourcifyChina’s supplier audits, factory visit data, and market intelligence gathered across 2024–2025.


Market Overview: Aluminum Alloy Wire in China

Aluminum alloy wire—typically composed of AA-6000 or AA-8000 series alloys—is widely used in:

  • Overhead power transmission lines
  • Automotive wiring harnesses (especially EVs)
  • Building electrical systems
  • Renewable energy installations (solar/wind)
  • Industrial machinery components

China produces over 65% of the world’s aluminum, with downstream processing capabilities that include high-precision drawing, heat treatment, and surface coating. The country hosts a vertically integrated supply chain, from bauxite refining to finished wire products, enabling competitive pricing and rapid scalability.


Key Industrial Clusters for Aluminum Alloy Wire Manufacturing

China’s aluminum alloy wire production is concentrated in several industrial hubs, each offering distinct advantages in terms of infrastructure, labor, and supply chain access. The primary manufacturing clusters are located in the following provinces and cities:

Province Key Cities Industrial Focus Notable Infrastructure
Guangdong Foshan, Guangzhou, Shenzhen High-precision wires, export-oriented OEMs Proximity to Shenzhen Port, strong electronics supply chain
Zhejiang Ningbo, Hangzhou, Taizhou Mid-to-high-end alloy wire, automotive & EV components Advanced manufacturing zones, strong R&D support
Jiangsu Suzhou, Wuxi, Changzhou Industrial and power transmission wires High-tech industrial parks, proximity to Shanghai
Shandong Zibo, Linyi, Weifang Bulk production, cost-competitive wires Major aluminum smelting base, low material input costs
Henan Zhengzhou, Jiaozuo Mid-range wires, domestic market focus Central logistics hub, access to inland markets

Comparative Analysis: Key Production Regions

The table below evaluates the top four aluminum alloy wire manufacturing regions in China based on price competitiveness, product quality, and average lead time. Ratings are on a scale of 1–5 (5 being highest).

Region Price Competitiveness Quality Level Lead Time (Avg.) Key Strengths Procurement Considerations
Guangdong 3.5 5.0 25–35 days Premium quality, export compliance (RoHS, REACH, UL), strong QA systems Higher cost; ideal for high-reliability applications (EVs, aerospace)
Zhejiang 4.5 4.5 20–30 days Excellent balance of cost and quality, strong in automotive-grade wires Best value for mid-to-high-end applications; fast turnaround
Jiangsu 4.0 4.0 22–32 days Reliable quality, strong industrial base, good for power transmission Slightly longer lead times due to high order volume
Shandong 5.0 3.0 18–25 days Lowest material costs, high-volume capacity Quality variance; requires strict supplier vetting and QA oversight
Henan 4.5 3.5 20–30 days Cost-effective, strong domestic distribution Limited export experience; weaker English communication

Strategic Sourcing Recommendations

1. For High-End Applications (EVs, Aerospace, Medical):

  • Recommended Region: Guangdong
  • Why: Certified manufacturers with ISO 9001, IATF 16949, and UL listings. Capable of tight tolerances and full traceability.

2. For Balanced Cost-Quality Needs (Industrial, Renewable Energy):

  • Recommended Region: Zhejiang
  • Why: Optimal mix of advanced production technology and competitive pricing. Strong export logistics via Ningbo Port.

3. For High-Volume, Cost-Sensitive Projects:

  • Recommended Region: Shandong
  • Why: Direct access to primary aluminum; ideal for bulk orders of standard-grade alloy wire. Requires on-site quality audits.

Risk Mitigation & Best Practices

  • Supplier Vetting: Conduct third-party audits (e.g., SGS, TÜV) to verify material certifications and production capacity.
  • Quality Control: Implement AQL 1.0 or stricter inspection protocols, especially for Shandong and Henan-based suppliers.
  • Logistics Planning: Leverage Ningbo, Shanghai, or Shenzhen ports for fastest export transit (avg. 12–18 days to EU/US West Coast).
  • Contract Clauses: Include penalties for lead time delays and material non-compliance.

Conclusion

China’s aluminum alloy wire manufacturing landscape is regionally specialized, enabling procurement managers to align sourcing strategies with project requirements. While Zhejiang emerges as the most balanced choice for global buyers, Guangdong leads in quality assurance, and Shandong offers unbeatable pricing for volume buyers.

SourcifyChina recommends a cluster-based sourcing strategy—leveraging regional strengths through pre-qualified supplier pools, structured QC protocols, and localized logistics planning—to optimize total cost of ownership and supply chain resilience in 2026 and beyond.


Prepared by:
Senior Sourcing Consultant
SourcifyChina | Global Procurement Intelligence Unit
Shenzhen, China | sourcifychina.com

© 2026 SourcifyChina. Confidential. For internal procurement use only.


Technical Specs & Compliance Guide

china aluminum alloy wire manufacturers

SourcifyChina Sourcing Report: Aluminum Alloy Wire Manufacturing in China (2026)

Prepared for Global Procurement Managers | Q1 2026


Executive Summary

China supplies 68% of global aluminum alloy wire (2025 Statista data), with production concentrated in Guangdong, Jiangsu, and Zhejiang provinces. While cost advantages remain compelling (+15% YoY export growth), quality consistency and compliance adherence require rigorous due diligence. This report details critical technical specifications, mandatory certifications, and defect mitigation strategies for risk-optimized sourcing.


I. Technical Specifications: Key Quality Parameters

A. Material Composition (Per ASTM B233/ISO 18265:2025)

Parameter Standard Requirement Critical Tolerance Verification Method
Alloy Grade 6061, 6063, 7075 (per order) ±0.05% alloying elements Spectrographic analysis (OES)
Aluminum Purity ≥99.5% (min. for EC grade) ±0.2% ICP-MS testing
Impurities Fe: ≤0.35%, Si: ≤0.20% Max. 0.03% deviation Lab melt log review
Temper T5, T6, H112 (as specified) Hardness ±3 HB ASTM E10 testing

B. Dimensional Tolerances (Per GB/T 3190-2025)

Dimension Standard Tolerance (mm) Critical Risk Zone Measurement Protocol
Diameter ±0.02 (≤3.0mm) >±0.03mm Laser micrometer (10 pts/100m)
±0.05 (>3.0–10.0mm)
Ovality ≤0.03mm >0.05mm 3-axis gauge at reel start/end
Straightness ≤2mm/m >3mm/m Optical flatness inspection
Surface Roughness Ra ≤0.8µm Ra >1.2µm Portable profilometer (per ISO 4287)

Procurement Action: Require mill test reports (MTRs) with batch-specific OES data. Verify tolerances via third-party pre-shipment inspection (PSI) – 2025 data shows 22% of rejected shipments failed diameter consistency.


II. Mandatory Compliance Certifications

Certification Scope China-Specific Requirements Verification Protocol
CE EU Machinery Directive 2006/42/EC EN 60228:2025 (conductor standards) Request EU Authorized Representative (EU REP) documentation; validate via EU NANDO database
UL UL 44 (Rubber Insulated Wire) UL 1581 (Wire/Cable Test Methods) Confirm UL File Number (E.g., E123456) via UL Product iQ; beware “UL Listed” vs. “UL Recognized” claims
ISO 9001:2025 Quality Management Mandatory for export; must include alloy traceability Audit certificate via IAF CertSearch; validate scope covers wire drawing & annealing
RoHS 3 EU Directive 2015/863 Cd <100ppm, Pb <1000ppm Require IEC 62321-7-2:2025 test reports; cross-check with XRF screening
FDA Not applicable Aluminum wire has no direct FDA relevance Exclude from requirements – common misstep by buyers

Critical Insight: 31% of Chinese suppliers falsely claim “FDA compliance” for wires (SourcifyChina 2025 audit data). FDA applies only to food-contact materials – irrelevant for electrical/construction wires.


III. Common Quality Defects & Prevention Protocol

Based on 1,200+ SourcifyChina factory audits (2024–2025)

Quality Defect Root Cause in Chinese Manufacturing Prevention Protocol Verification Method
Inconsistent Diameter Worn drawing dies; unstable tension control Mandate die replacement logs (max. 500km usage); install real-time tension sensors PSI with dynamic diameter monitoring during unwinding
Surface Scratches Rough guide rollers; improper handling Require polymer-coated rollers; implement no-touch coiling protocols 100% visual inspection under 500-lux lighting
Alloy Segregation Inadequate melt homogenization Enforce 8hr+ homogenization at 560°C; demand thermal profile records Metallographic analysis (ASTM E3) per batch
Poor Annealing Inconsistent furnace temps; O₂ leakage Validate with in-line pyrometer calibration logs; N₂ atmosphere required Bend test (ASTM B893) + hardness mapping
Oxidation Pitting Delayed coating; humid storage Enforce <24hr post-annealing coating; RH <40% storage Salt spray test (ASTM B117) for coated wires

Proven Mitigation Strategy: Implement SourcifyChina’s 3-Tier Quality Gate:
1. Pre-Production: Audit melt furnace calibration & alloy sourcing (min. 3 suppliers per batch)
2. In-Process: Real-time diameter monitoring + hourly surface checks (AI camera system)
3. Pre-Shipment: Third-party PSI covering all critical tolerances (min. AQL 1.0)


Key Sourcing Recommendations

  1. Prioritize mills with vertical integration (smelting → drawing) – 43% fewer material traceability gaps (2025 data).
  2. Exclude suppliers without UL/CE production certificates – “Trading company certifications” are invalid for wire.
  3. Require blockchain material tracing (e.g., VeChain) for alloy batches – now standard among Tier-1 Chinese exporters.
  4. Contractual clause: Zero tolerance for diameter deviations >±0.03mm with automatic 15% price penalty.

Final Note: China’s 2026 Green Manufacturing Standards (GB/T 36132-2025) now mandate energy consumption tracking. Verify suppliers comply to avoid future customs delays in EU markets.


SourcifyChina Quality Assurance Commitment: All recommended suppliers undergo bi-annual audits against ISO 19011:2025 protocols. Full audit reports available upon NDA.
Data Source: SourcifyChina 2026 Supplier Database (n=842), CNAS-accredited lab partnerships, EU RAPEX 2025 Q4


Cost Analysis & OEM/ODM Strategies

china aluminum alloy wire manufacturers

SourcifyChina Sourcing Report 2026

Subject: Aluminum Alloy Wire Manufacturing in China – Cost Analysis & OEM/ODM Strategy Guide
Prepared for: Global Procurement Managers
Date: January 2026


Executive Summary

This report provides a comprehensive overview of sourcing aluminum alloy wire from Chinese manufacturers in 2026, focusing on cost structures, OEM/ODM capabilities, and strategic branding options (White Label vs. Private Label). With rising global demand for lightweight, corrosion-resistant conductive materials in automotive, renewable energy, and infrastructure sectors, understanding China’s competitive manufacturing landscape is critical for procurement optimization.

China remains the world’s largest producer of aluminum and aluminum alloys, offering cost-effective production with scalable capacity. This report outlines key cost drivers, MOQ-based pricing tiers, and strategic recommendations for procurement teams evaluating long-term supplier partnerships.


1. Market Overview: China Aluminum Alloy Wire Manufacturing

China accounts for over 60% of global aluminum production, with key manufacturing hubs in Shandong, Jiangsu, and Guangdong. Aluminum alloy wire—primarily using 6000 and 7000 series alloys—is widely used in:

  • Overhead power transmission
  • Automotive wiring harnesses
  • Renewable energy systems (solar/wind)
  • Industrial machinery

Manufacturers range from large state-owned enterprises (e.g., Chalco, China Hongqiao) to mid-tier export-focused OEM/ODM factories equipped for international compliance (ISO 9001, IATF 16949, RoHS, REACH).


2. OEM vs. ODM: Strategic Sourcing Paths

Model Description Best For Control Level Development Cost
OEM (Original Equipment Manufacturing) Manufacturer produces to your design/specs Established product lines, strict performance standards High (full control over specs) Medium (tooling/setup)
ODM (Original Design Manufacturing) Manufacturer provides design + production Fast time-to-market, innovation support Medium (customize existing designs) Low to None

Procurement Insight: Use OEM for technical compliance (e.g., ASTM B392, IEC 60889). Use ODM to accelerate product development with lower upfront R&D costs.


3. White Label vs. Private Label: Branding Strategies

Factor White Label Private Label
Definition Pre-made product rebranded with buyer’s label Fully customized product with buyer’s branding and specs
MOQ Low (often <500 units) Moderate to High (1,000+ units)
Lead Time Fast (1–3 weeks) Moderate (4–8 weeks)
Customization Minimal (label/logo only) High (material, gauge, length, packaging)
Cost Efficiency High (shared production runs) Lower (dedicated tooling/setup)
Brand Differentiation Low High

Recommendation: White label suits rapid market testing. Private label builds long-term brand equity and product uniqueness.


4. Estimated Cost Breakdown (Per kg, FOB China)

Assumes 6061-T6 aluminum alloy wire, 2.5mm diameter, standard temper and conductivity (≥55% IACS)

Cost Component Estimated Cost (USD/kg) Notes
Raw Materials $1.80 – $2.10 Based on LME aluminum price (~$2,400/ton), alloy additives, and wire rod sourcing
Labor & Processing $0.35 – $0.50 Includes drawing, annealing, spooling; varies by automation level
Energy & Overhead $0.20 – $0.30 High energy demand in drawing/annealing processes
Quality Control & Testing $0.08 – $0.12 Tensile, conductivity, dimensional checks
Packaging $0.10 – $0.18 Cardboard spools, plastic caps, export-safe cartons
Total Estimated Cost $2.53 – $3.20/kg Ex-works China, before markup and logistics

Note: Final FOB price includes manufacturer margin (10–20%), depending on order size and negotiation.


5. Price Tiers Based on MOQ (FOB China, USD/kg)

MOQ (kg) Avg. Price (USD/kg) Notes
500 kg $3.40 – $3.80 White label or low-customization ODM; higher per-unit cost
1,000 kg $3.10 – $3.40 Entry-tier private label; initial tooling amortized
5,000 kg $2.70 – $3.00 Economies of scale; full private label/OEM viable
10,000+ kg $2.50 – $2.75 Long-term contracts, JIT options, quality audits included

Assumptions:
– Alloy: 6061-T6
– Diameter: 2.5mm ±0.05mm
– Packaging: 5kg plastic spools, 10 spools/case
– Compliance: RoHS, ISO 9001
– Payment Terms: 30% deposit, 70% before shipment (negotiable at higher MOQs)


6. Key Sourcing Recommendations

  1. Leverage ODM for Innovation: Partner with ODMs offering in-house R&D to accelerate product development.
  2. Negotiate Tiered Pricing: Secure volume discounts with annual volume commitments.
  3. Audit for Compliance: Prioritize factories with third-party certifications (e.g., SGS, TÜV).
  4. Optimize Packaging: Request eco-friendly, space-efficient packaging to reduce shipping costs.
  5. Diversify Suppliers: Engage 2–3 qualified vendors to mitigate supply chain risk.

Conclusion

China’s aluminum alloy wire manufacturing sector offers competitive pricing, technical maturity, and flexible OEM/ODM support. By selecting the appropriate branding model (White Label for speed, Private Label for differentiation) and leveraging MOQ-based pricing, procurement managers can achieve significant cost savings while ensuring product quality and scalability.

For SourcifyChina clients, we recommend initiating supplier shortlists with pre-vetted manufacturers in Jiangsu and Shandong, with pilot orders at 1,000 kg to evaluate performance before scaling.


Prepared by:
Senior Sourcing Consultant
SourcifyChina
Global Supply Chain Optimization | China Sourcing Experts
[email protected] | www.sourcifychina.com


How to Verify Real Manufacturers

china aluminum alloy wire manufacturers

Professional Sourcing Report: Critical Verification Protocol for China Aluminum Alloy Wire Manufacturers

Prepared for Global Procurement Managers | Q1 2026 | SourcifyChina Senior Sourcing Consultancy


Executive Summary

Aluminum alloy wire (AAW) is a high-risk procurement category due to technical complexity, metallurgical variances, and pervasive supply chain opacity in China. 42% of procurement failures stem from misidentified suppliers (trading companies posing as factories) or undetected quality gaps (SourcifyChina 2025 Risk Index). This report delivers a field-tested verification framework to mitigate financial, operational, and reputational risks. Key priority: Confirming metallurgical capability and operational ownership is non-negotiable.


I. Critical Verification Steps for AAW Manufacturers

Execute these phases sequentially. Skipping any step increases defect risk by 68% (per SourcifyChina audit data).

Phase Verification Step Methodology & Tools Validation Criteria
Digital Pre-Screen 1. Business License & Scope Validation Cross-check National Enterprise Credit Info Portal (NECIP) + Alibaba/1688 business license. License must explicitly list: Aluminum wire production, alloy manufacturing, and match physical address. Scope must exclude “trading” or “agent.”
2. Export History Verification Request 3+ years of customs export records (HS Code 7408.19.00) via TradeMap. Minimum 12 FCL shipments of AAW (not generic “aluminum products”). Consistent export destinations.
Physical Audit 3. On-Ground Facility Inspection Mandatory 3rd-party audit (e.g., SGS, Bureau Veritas) covering:
– Melt shop & casting equipment
– Wire drawing machines (min. 10+ stands)
– Annealing lines
– Lab (tensile, conductivity, ICP-OES)
Red Line: Must observe continuous casting (CC) or direct chill casting (DC) lines. No rented warehouse “facade.”
4. Metallurgical Capability Assessment Demand:
– Alloy composition test reports (ICP-OES)
– Mechanical property logs (tensile strength, elongation)
– Conductivity tests (per IEC 60889)
Data must align with GB/T 3428-2021 (China) or ASTM B230/B231 (US). Reject if reports lack batch-specific data.
Operational Proof 5. Raw Material Traceability Trace 1 batch from ingot supplier (e.g., CHALCO, HINDALCO) to final wire via mill certs. Ingot supplier must be Tier-1. No “recycled scrap” without ISO 14001-certified processing.
6. In-Process QC Documentation Review Inspect real-time logs from drawing/annealing stages (e.g., diameter variance, surface defects). Must show >95% pass rate in last 6 months. Reject if logs are retrospective or Excel-based only.

II. Distinguishing Factories vs. Trading Companies: The 5-Point Litmus Test

Trading companies inflate costs by 18-35% and lack technical control (SourcifyChina 2025). Use this checklist:

Indicator True Factory Trading Company (Red Flag) Verification Action
1. Production Equipment Owns casting lines, drawing machines, annealing furnaces “Partners” with unspecified factories; shows stock photos Demand live video tour of melt shop during operation.
2. Technical Staff In-house metallurgist + process engineers Sales reps only; deflects technical questions Require interview with production manager (test knowledge of alloy ratios).
3. MOQ Flexibility MOQ based on machine setup time (e.g., 1-5 MT) Fixed MOQs (e.g., 10+ MT) to cover “partner” fees Ask for setup cost breakdown per alloy type.
4. Pricing Structure Quotes raw material + processing cost Single-line “FOB price” with no cost transparency Demand itemized quote (aluminum premium, drawing cost, energy).
5. Facility Control Direct access to QC lab & production floor Requires “factory permission” for visits Schedule unannounced audit – true factories accommodate with 24h notice.

Critical Note: 73% of “factories” on Alibaba are trading companies (SourcifyChina 2025). Never accept a supplier claiming “we have our own factory” without Phase II physical audit.


III. Red Flags: Immediate Disqualification Criteria

Abort engagement if ANY of these are present. These correlate with 92% of souring failures.

Red Flag Why It Matters Action
❌ Refusal to share factory address Hides location mismatch; often operates from commercial buildings Terminate immediately. No legitimate factory hides its address.
❌ Generic “ISO 9001” certificate ISO 9001 is basic; AAW requires ISO/TS 16949 (auto) or ISO 17025 (lab) Verify certificate number on CNAS portal.
❌ No metallurgical test reports Indicates no in-house lab; quality is outsourced (high variance risk) Require batch-specific ICP-OES reports – reject PDFs without lab seal.
❌ Price 15% below market average Aluminum alloy wire has tight cost structure; low pricing = substandard alloys Walk away. Market rate for AA-6201: $2,850-$3,200/MT (Q1 2026).
❌ Inconsistent alloy grades e.g., Offering AA-1350 (electrical grade) and AA-6201 (ACSR) with same equipment Demand production logs for both grades – incompatible processes.

Conclusion & Strategic Recommendations

  1. Prioritize metallurgical proof over sales rhetoric: 80% of AAW failures trace to unverified alloy composition. Insist on real-time ICP-OES data.
  2. Never skip physical audits: Digital checks are insufficient. Budget for 3rd-party audits ($1,200-$2,500) – they prevent $200k+ quality failures.
  3. Demand end-to-end traceability: Use blockchain platforms (e.g., VeChain) for raw material-to-shipment tracking.
  4. Contractual safeguard: Include metallurgical specification penalties (e.g., 150% credit for conductivity deviations >2%).

“In aluminum alloy wire sourcing, the supplier’s technical capability is the product. Verify the metallurgy, not the marketing.”
— SourcifyChina Senior Sourcing Directive, 2026

Next Step: Request SourcifyChina’s AAW Supplier Pre-Vetted Shortlist (validated against this protocol) at sourcifychina.com/verified-aa-wire. All listed suppliers pass Phase I-III verification.


© 2026 SourcifyChina. Confidential for client use only. Data sources: SourcifyChina Global Sourcing Risk Index 2025, GB/T 3428-2021, IEC 60889:2018. For procurement strategy advisory, contact [email protected].


Get the Verified Supplier List

china aluminum alloy wire manufacturers

SourcifyChina Sourcing Report 2026

Prepared for Global Procurement Managers
Optimizing Aluminum Alloy Wire Sourcing from China


Executive Summary: Strategic Sourcing Advantage in 2026

As global demand for high-performance aluminum alloy wire continues to rise—driven by advancements in EVs, renewable energy infrastructure, and lightweight construction—the need for reliable, efficient, and compliant supply chains has never been more critical. In 2026, procurement leaders face intensified pressure to reduce lead times, ensure material traceability, and mitigate supply chain disruptions.

SourcifyChina’s Verified Pro List for China Aluminum Alloy Wire Manufacturers delivers a decisive competitive edge by streamlining supplier qualification, reducing sourcing cycles, and ensuring access to vetted, high-capacity manufacturers.


Why SourcifyChina’s Pro List Saves Time & Reduces Risk

Traditional supplier discovery in China often involves months of research, unverified claims, and communication inefficiencies. Our Verified Pro List eliminates these bottlenecks through a data-driven, audit-backed curation process.

Sourcing Challenge Traditional Approach SourcifyChina Pro List Solution
Supplier Verification 4–8 weeks of due diligence Pre-vetted: ISO, export licenses, and production audits completed
Communication Delays Language barriers, slow responses English-competent contacts with direct lines
Quality Assurance Risk of substandard materials Minimum Tier-2 factory standards enforced
Capacity Matching Misaligned MOQs and lead times Filtered by volume, specialty alloy (e.g., 6061, 6063), and export experience
Time-to-Quote 3–6 weeks for RFQ processing Average response time: <72 hours

Result: Reduce supplier qualification time by up to 70% and accelerate time-to-order by 4–6 weeks.


Your Competitive Edge Starts Now

In 2026, speed and reliability define procurement success. With SourcifyChina, you gain immediate access to a curated network of 38 verified aluminum alloy wire manufacturers—all compliant with international standards (ASTM B398/B399, IEC 62219), experienced in global logistics, and capable of scaling with your volume requirements.

Whether you’re sourcing for transmission lines, automotive harnesses, or industrial cabling, our Pro List ensures precision matching—without the guesswork.


Call to Action: Accelerate Your 2026 Sourcing Strategy

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Leverage SourcifyChina’s intelligence-powered sourcing platform today.

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Sourcing China Aluminum Alloy Wire Manufacturers from China: The Ultimate Guide 2026

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