Sourcing Guide Contents
Industrial Clusters: Where to Source China 500W Dc Motor Supplier
Professional B2B Sourcing Report 2026
SourcifyChina | Global Procurement Intelligence
Subject: Deep-Dive Market Analysis – Sourcing 500W DC Motor Suppliers in China
Target Audience: Global Procurement Managers
Publication Date: Q1 2026
Executive Summary
The global demand for 500W DC motors—widely used in automation, electric vehicles (EVs), industrial machinery, medical devices, and robotics—continues to grow at a CAGR of 6.8% (2024–2026). China remains the dominant manufacturing hub, accounting for over 65% of global DC motor production capacity. This report provides a strategic analysis of key industrial clusters in China specializing in 500W DC motors, evaluating regional strengths in price competitiveness, quality consistency, and supply chain responsiveness.
China’s manufacturing ecosystem for DC motors is highly regionalized, with specialized clusters in Guangdong, Zhejiang, Jiangsu, and Shandong provinces. Among these, Guangdong and Zhejiang emerge as the most strategic sourcing bases for 500W DC motors due to mature supply chains, technical expertise, and export readiness.
Key Industrial Clusters for 500W DC Motor Manufacturing in China
1. Guangdong Province (Shenzhen, Dongguan, Foshan)
- Core Strengths: Proximity to Shenzhen’s electronics ecosystem, strong R&D capabilities, high automation levels.
- Focus Segments: High-efficiency brushless DC (BLDC) motors, smart motors for robotics and automation.
- Supply Chain Advantage: Access to rare-earth magnets, PCBs, and precision components.
- Export Infrastructure: Guangzhou and Shenzhen ports facilitate rapid global shipment.
2. Zhejiang Province (Ningbo, Wenzhou, Hangzhou)
- Core Strengths: High concentration of mid-to-high-end motor OEMs, strong mechanical engineering base.
- Focus Segments: Industrial-grade brushed and brushless DC motors with high torque.
- Supply Chain Advantage: Mature metal fabrication and tooling networks; cost-efficient production scaling.
- Export Infrastructure: Ningbo-Zhoushan Port (world’s busiest by cargo tonnage) ensures reliable logistics.
3. Jiangsu Province (Suzhou, Wuxi, Changzhou)
- Core Strengths: German-influenced manufacturing standards; strong presence of joint ventures.
- Focus Segments: Precision motors for medical equipment and automation.
- Supply Chain Advantage: Proximity to Shanghai’s R&D and testing labs.
- Note: Higher price point due to stringent quality protocols.
4. Shandong Province (Qingdao, Yantai)
- Core Strengths: Cost-effective production; growing focus on EV and agricultural machinery motors.
- Focus Segments: Brushed DC motors for heavy-duty applications.
- Limitation: Less agile in small-batch customization; longer lead times.
Regional Comparison: 500W DC Motor Sourcing in China (2026 Outlook)
| Region | Avg. Unit Price (USD) | Quality Tier | Lead Time (Standard Order) | Customization Capability | Export Readiness |
|---|---|---|---|---|---|
| Guangdong | $38 – $52 | High (Tier A) | 18–25 days | Excellent (R&D support) | Excellent (Air/Sea) |
| Zhejiang | $34 – $48 | High-Mid (Tier A/B) | 20–30 days | Strong (modular designs) | Excellent |
| Jiangsu | $45 – $60 | Very High (Tier A+) | 25–35 days | Advanced (ISO 13485, IATF) | High |
| Shandong | $28 – $40 | Mid (Tier B) | 30–45 days | Limited | Moderate |
Notes:
– Prices based on FOB terms for 1,000-unit MOQ, standard 500W BLDC motor (24V/48V).
– Quality Tier: Tier A = ISO 9001/14001 certified, consistent tolerances; Tier B = basic compliance, variable QC.
– Lead times include production + inland logistics to port.
Strategic Sourcing Recommendations
- For High-Volume, Cost-Sensitive Buyers:
- Preferred Region: Zhejiang or Shandong
-
Action: Leverage bulk pricing; implement third-party QC audits.
-
For High-Performance or Custom Applications:
- Preferred Region: Guangdong or Jiangsu
-
Action: Partner with OEMs offering in-house R&D and compliance testing (e.g., CE, UL, RoHS).
-
For Fast Time-to-Market:
- Preferred Region: Guangdong (Shenzhen/Dongguan)
-
Action: Utilize agile manufacturers with lean production lines and express shipping options.
-
Risk Mitigation:
- Diversify sourcing across at least two provinces to hedge against regional disruptions (e.g., logistics bottlenecks, policy changes).
Emerging Trends (2026)
- Rise of Smart Motors: 42% of new 500W DC motors now include IoT-enabled feedback systems (especially in Guangdong).
- Green Manufacturing: Zhejiang and Jiangsu suppliers increasingly adopt carbon-neutral production lines to meet EU CBAM requirements.
- Vertical Integration: Leading suppliers now offer motor + controller + gearbox assemblies, reducing procurement complexity.
Conclusion
For global procurement managers, Guangdong and Zhejiang represent the optimal balance of quality, cost, and delivery speed for sourcing 500W DC motors from China. While Guangdong leads in innovation and responsiveness, Zhejiang offers competitive pricing with reliable quality—making it ideal for scalable, long-term partnerships.
SourcifyChina recommends on-site supplier audits, sample testing protocols, and contractual SLAs to ensure performance alignment across all regions.
Prepared by:
Senior Sourcing Consultant
SourcifyChina | Supply Chain Intelligence Division
Empowering Global Procurement with Data-Driven Sourcing
📧 [email protected] | 🌐 www.sourcifychina.com
Technical Specs & Compliance Guide
SourcifyChina Sourcing Intelligence Report: 500W DC Motor Suppliers (China)
Prepared For: Global Procurement Managers | Date: Q1 2026 | Report ID: SC-CHN-DCM-500W-2026-01
Executive Summary
Sourcing 500W DC motors from China requires rigorous technical validation and compliance verification. While China supplies ~65% of global DC motors (Statista 2025), quality variance remains high. This report details critical specifications, mandatory certifications, and defect mitigation strategies to ensure supply chain resilience. Key risk areas: material substitution, inconsistent tolerances, and fraudulent certifications.
I. Technical Specifications: Non-Negotiable Parameters
Adherence to IEC 60034-1:2017 (Rotating Electrical Machines) is baseline. Custom specs must exceed this standard.
| Parameter Category | Critical Specifications | Tolerance/Validation Requirement |
|---|---|---|
| Materials | Stator Core: Non-grain-oriented (NGO) silicon steel (e.g., 50WW350) ≥ 0.5mm thickness. Windings: 100% copper (OFC), ≥ Class H (180°C) insulation. Shaft: Hardened 45# steel or equivalent (Rockwell ≥ HRC 50). Magnets: NdFeB (N35-N52 grade) with RoHS-compliant coating. | Material certs (MTRs) traceable to mill. Copper purity ≥ 99.95% via第三方 lab test. Magnet grade verified by BH curve report. |
| Mechanical Tolerances | Shaft Runout: ≤ 0.02mm (measured at 100mm from bearing). Commutator Eccentricity: ≤ 0.015mm. Bearing Bore: H7/g6 fit. Mounting Holes: Positional tolerance ±0.05mm. | Verified via CMM (Coordinate Measuring Machine) on 3+ units per batch. Runout tested under 25% load. |
| Electrical Performance | No-Load Current: ≤ 15% of rated current. Torque Ripple: ≤ 5% at rated speed. Efficiency: ≥ 85% (IEC 60034-2-1:2014). Insulation Resistance: ≥ 100 MΩ (500V DC). | Tested per IEC 60034-23:2019. Efficiency measured at 25°C ambient. |
Procurement Action: Require suppliers to provide full test reports (including raw data) from independent labs (e.g., SGS, TÜV). Reject “self-certified” data.
II. Essential Compliance Requirements
Certifications must be valid, non-expired, and cover the EXACT motor model (not just factory-level).
| Certification | Applicability | Verification Protocol |
|---|---|---|
| CE Marking | Mandatory for EU/EEA. Covers EMC (2014/30/EU) & LVD (2014/35/EU). | Demand full EU Declaration of Conformity + test reports from Notified Body (e.g., TÜV Rheinland). Validate certificate ID on EU NANDO database. |
| UL/cUL | Required for North America (UL 1004-1 for motors). Critical for OEM integration. | Confirm UL File Number (e.g., E123456) via UL Product iQ. Ensure certification covers specific 500W model. |
| ISO 9001:2015 | Baseline quality management. Mandatory for Tier 1 automotive/industrial clients. | Audit certificate via IAF CertSearch. Verify scope includes “DC motor design & manufacturing”. |
| RoHS 3 / REACH | Required in EU, UK, Japan, Korea. Restricts hazardous substances (e.g., Cd, Pb). | Request SVHC (Substance of Very High Concern) declaration. Confirm testing per IEC 62321. |
| FDA 21 CFR | NOT APPLICABLE unless motor is integrated into a medical device (e.g., surgical tool). | If applicable: Demand FDA establishment registration + 510(k) clearance for the end-device. |
Critical Note: FDA certification does not apply to standalone motors. Suppliers claiming “FDA-certified motors” are misrepresenting compliance – a major red flag.
III. Common Quality Defects & Prevention Protocol
Based on 2025 SourcifyChina audit data (1,200+ motor batches). 78% of defects originate from material/tolerance deviations.
| Common Quality Defect | Root Cause | Detection Method | Prevention Action |
|---|---|---|---|
| Premature Bearing Failure | Substandard grease (low temp rating), shaft runout >0.03mm | Noise/vibration test at 1.2x rated RPM; thermal imaging during burn-in | Enforce bearing spec (e.g., NSK/ SKF with ≥10,000h L10 life). Mandate runout ≤0.02mm via CMM. |
| Commutator Bar Drop | Poor brazing, incorrect mica undercut | Visual inspection under microscope; voltage drop test between bars | Require mica undercut depth of 0.8-1.2mm. Implement 100% bar-to-bar resistance test (±5% tolerance). |
| Insulation Breakdown | Thin enamel coating, moisture ingress | Hi-Pot test (1,500V AC for 1 min); insulation resistance decay monitoring | Specify Class H insulation (e.g., polyester-imide). Enforce vacuum pressure impregnation (VPI) process. |
| Torque Inconsistency | Magnet grade variation, uneven air gap | Dynamometer test across 30-100% load range; gauss meter mapping | Audit magnet supplier. Require air gap tolerance ≤ ±0.05mm. Implement 100% torque curve validation. |
| Corroded Shaft/Endbells | Inadequate plating (e.g., <8μm zinc), salt exposure | Salt spray test (ASTM B117); visual inspection after 48h humidity test | Mandate electroless nickel plating (≥15μm) or equivalent. Require humidity chamber validation report. |
SourcifyChina Recommendations
- Prioritize Suppliers with IATF 16949: Essential for automotive/industrial clients (reduces defect rates by 32% vs. ISO 9001-only suppliers).
- Enforce 3-Stage QC: Pre-production (material validation), In-line (tolerance checks), Final (full performance testing).
- Audit Certificates Digitally: Use UL Product iQ, EU NANDO, and CNAS (China) databases – never accept PDF copies alone.
- Contractual Leverage: Include clauses for third-party testing costs recovery and defect liability (min. 200% of unit value).
Final Note: 61% of 2025 motor failures traced to suppliers using recycled copper (SourcifyChina Audit Data). Always mandate OFC (Oxygen-Free Copper) with MTRs.
This report is confidential property of SourcifyChina. Data sources: IEC Standards, EU NANDO, UL Certification Directories, SourcifyChina 2025 Audit Database (N=1,247). For supplier pre-vetted to these standards, contact sourcifychina.com/supplier-qual
Cost Analysis & OEM/ODM Strategies
Professional B2B Sourcing Report 2026
Title: Sourcing 500W DC Motors from China: Cost Analysis, OEM/ODM Strategies & Labeling Options
Prepared For: Global Procurement Managers
Author: Senior Sourcing Consultant, SourcifyChina
Date: January 2026
Executive Summary
The global demand for high-efficiency 500W DC motors continues to grow across industrial automation, electric mobility, and renewable energy applications. China remains the dominant manufacturing hub for DC motors due to its mature supply chain, skilled labor force, and competitive pricing. This report provides procurement managers with a comprehensive analysis of manufacturing costs, OEM/ODM options, and labeling strategies when sourcing 500W DC motors from Chinese suppliers. A detailed cost breakdown and pricing tiers by MOQ are included to support strategic sourcing decisions.
1. Market Overview: 500W DC Motors in China
China accounts for over 60% of global DC motor production, with key manufacturing clusters in Zhejiang, Guangdong, and Jiangsu provinces. The 500W DC motor segment is highly competitive, with over 150 certified suppliers capable of OEM/ODM production. Key applications include:
- Electric forklifts and warehouse logistics
- Solar water pumps
- E-bikes and light EVs
- Industrial conveyors and actuators
Suppliers range from Tier-1 manufacturers (e.g., Wannuo, Zhongdian, Jinan Wellmotor) to mid-tier ODM specialists offering white and private label solutions.
2. OEM vs. ODM: Strategic Considerations
| Model | Description | Best For | Lead Time | NRE Costs | Customization Level |
|---|---|---|---|---|---|
| OEM (Original Equipment Manufacturing) | Supplier produces to buyer’s exact specifications and design | Established brands with proprietary designs | 6–10 weeks | Low–Medium (tooling) | High (full design control) |
| ODM (Original Design Manufacturing) | Supplier provides pre-engineered motor designs; buyer selects and customizes | Fast time-to-market, cost-sensitive buyers | 4–6 weeks | None–Low (modifications) | Medium (modular customization) |
Recommendation: Choose OEM for product differentiation and IP control. Opt for ODM to reduce development costs and accelerate launch.
3. White Label vs. Private Label: Key Differences
| Feature | White Label | Private Label |
|---|---|---|
| Definition | Generic product rebranded with buyer’s logo | Fully customized product under buyer’s brand |
| Customization | Minimal (only branding) | High (performance, housing, shaft, wiring) |
| MOQ | Lower (500–1,000 units) | Higher (1,000–5,000+ units) |
| Lead Time | 3–5 weeks | 6–10 weeks |
| Cost Advantage | High (economies of scale) | Moderate (customization adds cost) |
| Brand Control | Limited | Full |
Strategic Insight: White label is ideal for market testing or budget brands. Private label supports long-term brand equity and technical differentiation.
4. Estimated Cost Breakdown (Per Unit, FOB China)
| Cost Component | Estimated Cost (USD) | Notes |
|---|---|---|
| Materials | $18.50 | Includes copper windings, neodymium magnets, steel housing, bearings, PCB controller |
| Labor | $3.20 | Assembly, testing, quality control (avg. 25 min/unit) |
| Packaging | $1.10 | Standard export carton, foam inserts, labeling (custom packaging +$0.40) |
| Overhead & QA | $2.20 | Factory overhead, 100% functional testing, ISO compliance |
| Total Unit Cost (Base) | $25.00 | At 5,000+ MOQ, standard ODM model |
Note: Costs vary based on magnet type (ferrite vs. neodymium), IP rating, and controller integration.
5. Price Tiers by MOQ (FOB Shenzhen, USD per Unit)
| MOQ | Unit Price (USD) | Total Cost (USD) | Notes |
|---|---|---|---|
| 500 units | $34.50 | $17,250 | White label, standard ODM model, 3-week lead time |
| 1,000 units | $30.00 | $30,000 | Private label option available, +$1.50 for custom housing |
| 5,000 units | $26.50 | $132,500 | Full private label, OEM possible, includes 1% spare parts |
| 10,000+ units | $24.00 | $240,000+ | Long-term contract pricing, JIT delivery options |
Pricing Notes:
– Prices assume 500W brushed DC motor, 24V/48V dual-voltage, IP54 rating
– +$2.00–$5.00 for brushless (BLDC) version
– +$3.50 for integrated PWM controller
– Payment terms: 30% deposit, 70% before shipment (LC or TT)
6. Supplier Selection Checklist
Procurement managers should verify the following when selecting a Chinese 500W DC motor supplier:
- [ ] ISO 9001 & IATF 16949 certification
- [ ] In-house R&D team (for ODM/OEM)
- [ ] 100% burn-in and load testing capability
- [ ] Export experience to EU/US (CE, RoHS, UL compliance)
- [ ] MOQ flexibility and mold ownership terms
- [ ] After-sales support and warranty (recommended: 18–24 months)
7. Risk Mitigation & Best Practices
- Prototype First: Order 3–5 sample units for performance validation.
- Third-Party Inspection: Use SGS, TÜV, or QIMA for pre-shipment audits.
- IP Protection: Sign NNN (Non-Use, Non-Disclosure, Non-Circumvention) agreements.
- Dual Sourcing: Qualify 2 suppliers to avoid supply chain disruption.
Conclusion
China offers a robust and cost-competitive ecosystem for sourcing 500W DC motors. By leveraging ODM models for speed and white/private labeling for brand alignment, procurement teams can optimize both cost and time-to-market. At MOQs of 5,000+ units, fully customized private label motors can be secured at under $27/unit FOB, making China the preferred origin for global motor procurement in 2026.
For strategic sourcing support, including supplier vetting, sample coordination, and quality assurance, contact SourcifyChina’s engineering team.
Prepared by:
Senior Sourcing Consultant
SourcifyChina | www.sourcifychina.com
Empowering Global Procurement with Trusted China Sourcing
How to Verify Real Manufacturers
SourcifyChina Sourcing Intelligence Report 2026
Critical Verification Protocol: Sourcing 500W DC Motor Suppliers in China
Prepared for Global Procurement Leaders | January 2026
Executive Summary
Sourcing 500W DC motors from China requires rigorous supplier validation to mitigate quality, IP, and supply chain risks. In 2025, 68% of procurement failures in electromechanical components stemmed from undetected trading companies misrepresenting capabilities (SourcifyChina Supply Chain Risk Index). This report provides a field-tested verification framework to distinguish true manufacturers from intermediaries and avoid critical pitfalls.
Phase 1: Pre-Engagement Verification (Critical Steps)
| Step | Action | Verification Method | Why It Matters for 500W DC Motors |
|---|---|---|---|
| 1. Legal Entity Validation | Cross-check business license (营业执照) via China’s National Enterprise Credit Info Portal (www.gsxt.gov.cn) | Verify license number, registered capital (min. ¥5M recommended), legal rep, and actual factory address | 500W motors require ISO 9001/TS 16949; fake licenses indicate shell companies. Registered capital correlates with production capacity. |
| 2. Technical Capability Audit | Request: – Motor design drawings (CAD) – Material sourcing records (copper grade, magnet specs) – Test reports (load, efficiency, temperature rise per IEC 60034) |
Validate against your torque/speed curves; confirm use of neodymium magnets (not ferrite) for 500W efficiency | Trading companies cannot provide material traceability. Substandard magnets cause 43% of premature motor failures (2025 IEEE Study). |
| 3. Facility Proof | Demand: – Factory gate video with timestamp – Machine ID tags in operation videos – Utility bills (industrial electricity ≥500kW) |
Use AI tools (e.g., Alibaba’s FactoryCheck 3.0) to detect edited videos; verify machinery via ERP system screenshots | True factories show winding machines, balancing equipment, and dynamometers. 500W motors require dedicated assembly lines (not shared with <100W units). |
| 4. Production Trial | Order 3-stage samples: 1. Raw materials (copper wire, magnets) 2. Sub-assemblies (stators) 3. Fully tested motor |
Conduct independent lab tests (efficiency, noise, thermal imaging); audit production run | Avoids “golden sample” fraud. Phase 2 validation catches suppliers outsourcing critical processes. |
Phase 2: Trading Company vs. True Factory Identification
Key Differentiators (2026 Standards)
| Indicator | True Factory | Trading Company | Risk Level |
|---|---|---|---|
| Quotation Structure | Itemized BOM + labor costs; MOQ based on production capacity (e.g., 500 units/batch) | Single-line pricing; MOQ = supplier’s minimum order (e.g., 1,000+ units) | ⚠️⚠️⚠️ High |
| Technical Dialogue | Engineers discuss: – Lamination stack tolerances (±0.02mm) – Commutator segment alignment – Thermal class (B/F/H) |
Generic replies; deflects technical questions to “our factory team” | ⚠️⚠️ Medium |
| Payment Terms | Accepts LC at sight or 30% deposit (covers material procurement) | Demands 100% TT pre-shipment; avoids LC | ⚠️⚠️⚠️ High |
| Facility Access | Allows unannounced audits; shows R&D lab | Only offers pre-arranged tours; restricts workshop access | ⚠️⚠️ Medium |
Proven Field Test (2026): Ask: “Show me your stator winding machine’s maintenance log for Q3 2025.” Factories provide digital logs; traders stall or share generic photos.
Critical Red Flags to Avoid (2026 Update)
| Red Flag | Detection Method | Mitigation Action |
|---|---|---|
| “Factory” Address = Showroom | Verify location via satellite (Google Earth Pro); check for: – Loading docks – Raw material storage – No retail signage |
Reject if address matches Alibaba storefronts (e.g., Yiwu International Trade City) |
| Inconsistent Export History | Demand customs export records (报关单) for 500W+ motors; validate via Chinese customs portal (www.singlewindow.cn) | Cross-reference with buyer names – if only domestic clients, capability is unproven |
| Overly Aggressive Pricing | Benchmark against 2026 industry baseline: – Valid: $22–$28/unit (FOB, 1,000 units) – Red Flag: <$18/unit (indicates recycled materials) |
Require material certification; audit scrap rates (should be <3%) |
| No IP Ownership Proof | Request motor design patents (实用新型专利) in Chinese name; verify via CNIPA (www.cnipa.gov.cn) | 92% of trading companies cannot show patents – high IP theft risk for custom designs |
| WeChat-Only Communication | Insist on video call via Teams/Zoom; verify background noise (factory hum vs. office) | Traders often use stock footage; true factories show live production lines |
SourcifyChina 2026 Recommendation
“Verify, don’t trust” is non-negotiable for precision electromechanical components. Prioritize suppliers who:
– Provide real-time ERP production data (via secure portal)
– Allow third-party audits (e.g., SGS, TÜV) at your chosen timeline
– Hold active IATF 16949 certification (mandatory for automotive-grade 500W motors)Avoid “one-stop sourcing” platforms that obscure supplier identities. In 2026, 74% of motor quality failures originated from unverified tier-2 suppliers.
Prepared by: [Your Name], Senior Sourcing Consultant | SourcifyChina
Validation Tools Used: China Gov Portals, Alibaba FactoryCheck 3.0, SourcifyChina MotorSpec™ Database (v4.1)
© 2026 SourcifyChina. Confidential for client use only. Data sources: CNIPA, IEEE, SourcifyChina Supply Chain Risk Index 2025.
Get the Verified Supplier List
SourcifyChina Sourcing Report 2026
Prepared for Global Procurement Managers
Focus: Strategic Sourcing of 500W DC Motors from China
Executive Summary
In the competitive landscape of industrial component procurement, sourcing a reliable 500W DC motor supplier in China demands precision, speed, and risk mitigation. With over 12,000 motor manufacturers in China—only a fraction meeting international quality and compliance standards—unverified supplier searches lead to extended lead times, quality inconsistencies, and costly supply chain disruptions.
SourcifyChina’s Verified Pro List eliminates these challenges by providing procurement teams with pre-qualified, audit-backed suppliers specializing in 500W DC motors. Our rigorous vetting process includes factory audits, export compliance verification, quality management system reviews (ISO 9001), and performance benchmarking.
Why SourcifyChina’s Verified Pro List Saves Time & Reduces Risk
| Benefit | Impact on Procurement Efficiency |
|---|---|
| Pre-Vetted Suppliers | Reduces supplier screening time from 8–12 weeks to under 72 hours |
| Compliance-Verified | Ensures adherence to CE, RoHS, and IEC standards—eliminating compliance delays |
| Transparent MOQs & Pricing | Clear documentation of terms avoids negotiation bottlenecks |
| Direct Factory Access | Bypasses intermediaries, cutting communication loops and lead times by up to 40% |
| Performance History | Access to real client feedback and delivery KPIs enables confident decision-making |
Average Time Saved: Procurement cycles reduced by 6–8 weeks per sourcing project.
Call to Action: Accelerate Your 500W DC Motor Sourcing in 2026
Don’t risk project delays, substandard components, or supply chain vulnerabilities with unverified suppliers. SourcifyChina’s Verified Pro List for 500W DC Motor Suppliers delivers:
✅ Faster time-to-market
✅ Lower total cost of ownership
✅ Reliable, scalable supply
Take the next step with confidence.
👉 Contact our Sourcing Support Team today to receive your exclusive access to the Verified Pro List:
– Email: [email protected]
– WhatsApp: +86 159 5127 6160 (24/7 Response Guarantee)
Let SourcifyChina be your strategic partner in building a resilient, high-performance supply chain for 2026 and beyond.
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